EL Badr Industries logo EL BADRIndustries
عربي
02/ 05CNC

Precision parts, cut on five axes

CNC turning and 4- and 5-axis milling for the parts that are hard to make — pump screws, star spiders, forming rolls, pulleys, housings and spare parts in series, machined in our own two factories in Egypt.

  • CNC turning
  • 4-axis milling
  • 5-axis milling
  • One-offs & batches
Image Gallery CNC Catalog In Action Videos
ISO 9001:2015Made in Egypt5-axis simultaneous
Precision parts, cut on five axes — EL Badr Industries Precision parts, cut on five axes — EL Badr Industries Precision parts, cut on five axes — EL Badr Industries
50 Industrial clients
5 Axes of simultaneous milling
19+ Years in metal manufacturing
ISO 9001 Certified since 2008
The process

From drawing to finished batch

One part or a thousand, every CNC job runs through the same eight steps — and it is measured against the drawing before it ships.

  1. Drawing, model or worn sample

    We work from your drawing, a 3D model, or the broken part itself — measured and reverse-engineered.

    See it in the catalog

  2. CAM programming

    Toolpaths programmed and simulated on screen before a single chip is cut.

  3. Material

    Tool steel, alloy and heat-treated steel, cast and ductile iron, stainless, aluminium, bronze or German Artelon — chosen for the job.

    See it in the catalog

  4. CNC turning

    Shafts, rolls, bushes, rings and threads on our CNC lathes, including live-tool 4th-axis work.

    See it in the catalog

  5. 4 & 5-axis milling

    Helical rotors, star spiders, housings and blocks cut in one set-up on the four- and five-axis centres.

    See it in the catalog

  6. Wire cutting & grinding

    Hardened profiles cut on CNC wire, journals and shafts ground to final size.

  7. Heat treatment

    Hardening and tempering where the part needs to wear, done under the same quality system.

  8. Inspection & delivery

    Measured against the drawing, first piece and every batch, then packed and shipped.

    See it in the catalog
At a glance

Everything we turn and mill

The bigger the words, the more of it you will find photographed further down. Tap any one to look it up in the index.

Parts index

31 kinds of part we machine

Machined to your drawing, your model or the worn original. Search the list, or send us the part and we will work the rest out.

Milled parts

  • Pump screws & helical rotors
  • Flow meter rotors
  • Artelon star spiders & cams
  • Press bed plates, 150–500 t
  • Bearing housings & pillow blocks
  • Aluminium profiles & housings
  • Manifold & valve blocks
  • Internal gears & helical splines
  • Hardened knives & cutting blades

Turned parts

  • Steel cutting punches
  • Grinding rings for mining
  • Pinion & splined shafts
  • Bushes, sleeves & threaded hubs
  • Lead screws & bronze nuts
  • Mixer & screw shafts
  • Couplings — steel & ductile iron

Rolls & pulleys

  • Pipe drawing & forming rolls
  • Lead rollers for rebar mills
  • Seam roller base blocks for spiral pipe lines
  • Multi-groove mill & grinder pulleys
  • Timing pulleys

Spare parts in series

  • Ceramic plant spares — spindles, slip pump bodies & valves
  • Lathe & machine tool spares
  • Extruder screw & kneading elements
  • Batches made to one drawing

Repair & maintenance

  • Slewing bearings to Ø2000 mm
  • Connecting rods — re-boring
  • Screw air compressor rotors
  • Saw blade sharpening to Ø1800 mm
  • Crusher rotor shaft grinding
  • Reverse engineering from a worn sample

photographed in the catalog below

Catalog

CNC work, photographed

52 pieces off our machines. Tap any tile to see it full size.

Cast-iron pump screw — A helical pump rotor milled from cast iron — a twisting profile that takes a 4- or 5-axis machine to cut. Cast-iron pump screw A helical pump rotor milled from cast iron — a twisting profile that takes a 4- or 5-axis machine to cut. 5-axis CNC at work — Our five-axis machining centre cutting a part in one set-up. 5-axis CNC at work Our five-axis machining centre cutting a part in one set-up. Splined gear shaft on 5 axes — A splined shaft with an integral gear, machined on the five-axis centre. Splined gear shaft on 5 axes A splined shaft with an integral gear, machined on the five-axis centre. Chips flying — Roughing a shaft on the 5-axis — coolant, chips and a very sharp tool. Chips flying Roughing a shaft on the 5-axis — coolant, chips and a very sharp tool. German Artelon star spiders — CNC-milled star spiders for the RDF alternative-fuel lines of cement plants. German Artelon star spiders CNC-milled star spiders for the RDF alternative-fuel lines of cement plants. A batch on the 4-axis — A large run of mechanical parts machined on our four-axis CNC. A batch on the 4-axis A large run of mechanical parts machined on our four-axis CNC. Flow meter rotor — A flow-meter rotor machined for a customer in the petroleum industry. Flow meter rotor A flow-meter rotor machined for a customer in the petroleum industry. Press bed plates, 150–500 t — Designed and milled from imported steel for household-goods presses of 150 to 500 tonnes. Press bed plates, 150–500 t Designed and milled from imported steel for household-goods presses of 150 to 500 tonnes. Bearing housings — Pillow-block housings machined entirely on CNC from high-grade material. Bearing housings Pillow-block housings machined entirely on CNC from high-grade material. Aluminium guns for glass plants — Long aluminium profiles milled for a glass factory's production line. Aluminium guns for glass plants Long aluminium profiles milled for a glass factory's production line. Screw rotor — A deep-flighted screw rotor cut from solid. Screw rotor A deep-flighted screw rotor cut from solid. Screw rotor, finished — The same rotor profile, finished and ready to fit. Screw rotor, finished The same rotor profile, finished and ready to fit. Internal helical spline — A twisted internal spline cut through a thick hub. Internal helical spline A twisted internal spline cut through a thick hub. Internal gear ring — A gear ring with its teeth cut on the inside. Internal gear ring A gear ring with its teeth cut on the inside. Machined cradle block — A stainless cradle with bored pockets and cross holes. Machined cradle block A stainless cradle with bored pockets and cross holes. Mounting plate — A precision plate with a stepped centre pocket and tapped holes. Mounting plate A precision plate with a stepped centre pocket and tapped holes. Manifold block — A threaded block with its fittings, milled from solid. Manifold block A threaded block with its fittings, milled from solid. Aluminium housings — A series of aluminium housings, pocketed and drilled. Aluminium housings A series of aluminium housings, pocketed and drilled. Perforated disc — A disc drilled with a precise pattern of holes. Perforated disc A disc drilled with a precise pattern of holes. Hardened cutting blade — A heavy knife block with mounting holes, machined and ground. Hardened cutting blade A heavy knife block with mounting holes, machined and ground. Machined body — A cylindrical body with milled square ends and threaded bores. Machined body A cylindrical body with milled square ends and threaded bores. Steel cutting punches — Heat-treated special-steel punches, fully CNC-turned, for a steel mill. Steel cutting punches Heat-treated special-steel punches, fully CNC-turned, for a steel mill. Grinding rings for mining — A large batch of metal grinding rings for a mining customer. Grinding rings for mining A large batch of metal grinding rings for a mining customer. Helical pinion shafts — Three pinion shafts, turned and cut as one set. Helical pinion shafts Three pinion shafts, turned and cut as one set. Threaded sleeves for a ceramic plant — Custom threaded parts made to drawing for a ceramic manufacturer. Threaded sleeves for a ceramic plant Custom threaded parts made to drawing for a ceramic manufacturer. Stepped bushes — Bushes turned in series, bored to a sliding fit. Stepped bushes Bushes turned in series, bored to a sliding fit. Threaded hub — A hub with an external thread, grooves and cross-drilled holes. Threaded hub A hub with an external thread, grooves and cross-drilled holes. Turned bushes in series — Dozens of identical bushes off the CNC lathe. Turned bushes in series Dozens of identical bushes off the CNC lathe. Mixer shaft — A long shaft with a continuous screw flight for a mixer. Mixer shaft A long shaft with a continuous screw flight for a mixer. Multi-start screw — A multi-start screw shaft with its nut. Multi-start screw A multi-start screw shaft with its nut. Lead screws & bronze nuts — Power screws with their flanged bronze nuts, made as matched sets. Lead screws & bronze nuts Power screws with their flanged bronze nuts, made as matched sets. Pipe drawing roller — A tool-steel roller for a pipe drawing line, turned on CNC. Pipe drawing roller A tool-steel roller for a pipe drawing line, turned on CNC. Pipe forming rolls — Heat-resistant forming rolls for a steel pipe mill. Pipe forming rolls Heat-resistant forming rolls for a steel pipe mill. Lead rollers for rebar mills — A set of lead rollers in imported steel for a reinforcing-steel mill. Lead rollers for rebar mills A set of lead rollers in imported steel for a reinforcing-steel mill. Ceramic raw mill pulley — A multi-groove drive pulley for a ceramic raw mill. Ceramic raw mill pulley A multi-groove drive pulley for a ceramic raw mill. Mill drive pulley — A ceramic mill pulley, its grooves cut and finished. Mill drive pulley A ceramic mill pulley, its grooves cut and finished. Grinder pulley — A large grooved grinder pulley for the ceramic industry. Grinder pulley A large grooved grinder pulley for the ceramic industry. Timing pulley — A toothed timing pulley, cut from solid. Timing pulley A toothed timing pulley, cut from solid. Flanged timing pulley — The same tooth form with side flanges and a stepped bore. Flanged timing pulley The same tooth form with side flanges and a stepped bore. Spare parts for ceramic plants — Spindle sleeves, slip pump bodies and valves, and a continuous mill drive pulley. Spare parts for ceramic plants Spindle sleeves, slip pump bodies and valves, and a continuous mill drive pulley. Spare parts in series — Long spindles machined as one batch for a ceramic plant. Spare parts in series Long spindles machined as one batch for a ceramic plant. Spindles, close up — The same run: slotted sleeves and shafts, every one to the same size. Spindles, close up The same run: slotted sleeves and shafts, every one to the same size. Lathe spare parts — A set of spare shafts for lathes, splined and stepped. Lathe spare parts A set of spare shafts for lathes, splined and stepped. Splined gear spares — Splined shafts with integral gears, made to replace worn originals. Splined gear spares Splined shafts with integral gears, made to replace worn originals. Splined screw segments — Screw elements with a splined bore, machined to the original pitch. Splined screw segments Screw elements with a splined bore, machined to the original pitch. Kneading elements — Three sets of twin-lobe elements with splined bores. Kneading elements Three sets of twin-lobe elements with splined bores. Gear & shaft detail — A gear and its shaft, keyed and ready for assembly. Gear & shaft detail A gear and its shaft, keyed and ready for assembly. Checked to the caliper — Every gear is measured before it leaves the machine. Checked to the caliper Every gear is measured before it leaves the machine. Slewing bearing, Ø2000 mm — Maintaining a 2000 mm slewing bearing and its 1800 mm geared ring for a cement plant. Slewing bearing, Ø2000 mm Maintaining a 2000 mm slewing bearing and its 1800 mm geared ring for a cement plant. Connecting rod maintenance — A cement plant connecting rod on the boring mill, its bearing seats being restored. Connecting rod maintenance A cement plant connecting rod on the boring mill, its bearing seats being restored. Screw air compressor — The twin rotors of a screw compressor, back in shape after maintenance. Screw air compressor The twin rotors of a screw compressor, back in shape after maintenance. 1800 mm saw blade sharpening — Re-sharpening a 1800 mm circular saw blade for a cardboard mill. 1800 mm saw blade sharpening Re-sharpening a 1800 mm circular saw blade for a cardboard mill.
On film

Chips flying

Straight from our Facebook page — press play on any of them.

Watch on Facebook Watch on Facebook
Five-axis CNC, running Our 5-axis machining centre at work on the shop floor. Open on Facebook
Watch on Facebook Watch on Facebook
A hexagon on two simultaneous axes Cutting a six-sided part with the 3rd and 4th axes moving together. Open on Facebook
Watch on Facebook Watch on Facebook
From 3D model to 4-axis part A grooved sleeve, from the 3D drawing and the CAM program to the finished part. Open on Facebook
Watch on Facebook Watch on Facebook
An Artelon cam on the 4th axis A motion-transfer cam cut from German Artelon using the lathe's fourth axis. Open on Facebook
Watch on Facebook Watch on Facebook
Seam roller base block — wire cutting A base block for a spiral pipe line's seam roller, cut on CNC wire cutting. Open on Facebook
Watch on Facebook Watch on Facebook
Turning a pipe drawing roller A tool-steel roller for a pipe drawing line, on the CNC lathe. Open on Facebook
Watch on Facebook Watch on Facebook
Lead rollers for a rebar mill Turning lead rollers for a reinforcing-steel mill on our CNC lathes. Open on Facebook
Watch on Facebook Watch on Facebook
Milling an Artelon star German Artelon, cut on the CNC into star spiders for RDF lines. Open on Facebook
Watch on Facebook Watch on Facebook
A 690 mm mill coupling Machining a power-transmission coupling for a cement mill drive. Open on Facebook
Watch on Facebook Watch on Facebook
Ductile-iron coupling for a ceramic mill Turning a ductile-iron coupling for a ceramic plant's mill. Open on Facebook
Watch on Facebook Watch on Facebook
Ceramic mill bearing housing Turning a bearing housing for a ceramic ball mill. Open on Facebook
Watch on Facebook Watch on Facebook
Grinding a crusher rotor shaft A 2250 mm crusher rotor shaft for a cement plant, on the cylindrical grinder. Open on Facebook

More on Facebook

Clients

50 companies who trust us

Cement, ceramic, steel, glass, food, petroleum and more — the plants we machine parts for.

All products

Have a part to manufacture?

Send us your technical drawings — or even the worn-out part itself — and our engineering team will get back to you with a detailed quotation.

Request a quote WhatsApp us
Contact

Get in touch

Two factories at your service — El Marg (Cairo) and Belbeis (Ash Sharqia). Send us a message and we will reply within one business day.

Contact info

Contact form

El Marg Factory — Cairo
Belbeis Factory — Ash Sharqia