Everything we build for a cement plant
Girth gears, slewing rings, crusher shafts, mill couplings, gearbox overhauls and the ducts and steelwork around them — designed, machined and welded in our own two factories in Egypt, from the quarry crusher to the packing plant.
Eight stages, one supplier
A cement plant never stops, and every stage of it crushes, grinds or burns something — so every stage wears. Here is where we come in, from the quarry to the packing plant.
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Quarry & crushing
Crusher rotor shafts, eccentric shafts and flywheels, apron feeder sprockets — the heavy turning at the very front of the plant.
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Raw material handling
Raw material wagon boxes, stacker and reclaimer slewing rings, conveyor pulleys and bucket elevator drives.
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Raw milling
Girth gears and pinions, drive couplings and complete gearbox overhauls for ball mills and vertical roller mills.
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Alternative fuels (RDF)
Artelon star spiders for the star screens, shredder shafts and feeder drives for refuse-derived fuel lines.
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Preheater & kiln
Kiln girth gears and pinions, support roller shafts, and the ducts and steelwork around the preheater tower.
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Clinker cooling
Cooler drive shafts, clinker crusher shafts, dampers and the gearboxes behind them.
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Cement grinding
Ball mill drives, separator rotor shafts, roller press spares and the gearboxes that turn them.
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Packing & dispatch
Rotary packer drive gears, bag conveyor drives, sprockets and loading-chute steelwork.
Everything we make for a cement plant
The bigger the words, the more of it you will find photographed further down. Tap any one to look it up in the index.
42 parts we make for cement plants
Machined or fabricated to your drawing, your sample or the worn original. Search the list, or tell us the machine and we will work the rest out.
Quarry & crushing
- Hammer and impact crusher rotor shafts
- Jaw crusher eccentric shafts, flywheels & bushes
- Crusher rotor discs & hammer pins
- Apron feeder drive sprockets, shafts & rollers
- Crusher drive pulleys & couplings
Raw material handling
- Slewing rings for stackers & reclaimers
- Raw material wagon boxes
- Belt conveyor drive & tail pulleys
- Bucket elevator head shafts, sprockets & buckets
- Screw conveyor flights & shafts
- Reclaimer harrow & scraper chain drives
Raw & cement milling
- Ball mill girth gears & pinions
- Mill drive gearbox overhauls
- Mill drive couplings
- Mill trunnions & hollow shafts
- Vertical roller mill roller shafts & rocker arms
- Separator & classifier rotor shafts
- Roller press shafts & bearing housings
Alternative fuels (RDF)
- Artelon star spiders for RDF star screens
- Star screen shafts
- Shredder shafts & rotor discs
- RDF feeding screw & conveyor drives
Preheater, kiln & cooler
- Kiln girth gears & drive pinions
- Support roller shafts & bearing housings
- Thrust roller assemblies
- Industrial ducts, elbows & cyclone steelwork
- Kiln inlet & outlet seal steelwork
- Cooler drive shafts & clinker crusher shafts
- Dampers, flap gates & fan shafts
Packing & dispatch
- Rotary packer drive gears
- Bag conveyor drives & sprockets
- Truck loader chute steelwork
Anywhere on the line
- Spur, helical, bevel, worm & planetary gears to 3 m
- Complete gearbox rebuilds
- Worm gears & worm shafts
- Splined & stepped shafts
- Screw segments with splined bores
- Lead screws & bronze nuts
- Toothed, V-belt & taper-lock pulleys
- Connecting rods — repair & re-boring
- Bushes, sleeves & bearing housings
- Reverse engineering from a worn sample
No part by that name — ask us anyway.
photographed in the catalog below
The cement work, photographed
14 pieces off our shop floor. Tap any tile to see it full size.
Slewing ring, Ø2000 mm
A 2000 mm slewing bearing ring on the heavy lathe — and its 1800 mm geared partner below it.
Giant gearbox overhaul
A heavy-duty gearbox opened up on our shop floor for a full maintenance overhaul.
Artelon star spiders
CNC-milled from German Artelon for the RDF alternative-fuel lines of cement plants.
Industrial ducts
Large-bore duct sections rolled, welded and painted in the shop, under our overhead crane.
Wagon box · 1 — design
Every build starts on the drawing: the raw material wagon box, modelled and numbered part by part.
Wagon box · 2 — manufacturing
Plates cut, drilled and welded into the box on the shop floor.
Wagon box · 3 — finished
Primed, painted and ready to go back on the raw material wagon.
Connecting rod repair
A cement plant connecting rod set up on the boring mill for its maintenance.
Toothed drive pulley
A deep-toothed drive pulley, cut from solid on our gear machines.
Feeder belt pulleys
Belt pulleys wrapped in diamond-pattern rubber lagging for grip, mounted on their shafts and ready to fit.
Splined shafts
A batch of stepped splined shafts, turned and cut as one production run.
Lead screws & bronze nuts
Power screws with their flanged bronze nuts, machined as matched sets.
Splined screw segments
Screw segments with a splined bore, machined to the pitch and profile of the original.
Screw segments — three sets
Three complete sets, stacked and ready for inspection.
Nothing in this category yet.
Heavy parts, in motion
Straight from our Facebook page — press play on any of them.
Reels
5 cement producers
The cement companies who send us their drawings, their worn parts and their kiln shutdown schedules.
Arabian Cement
Titan Cement International
Royal El Minya Cement
Heidelberg Materials
South Valley Cement
Have a part to manufacture?
Send us your technical drawings — or even the worn-out part itself — and our engineering team will get back to you with a detailed quotation.
Get in touch
Two factories at your service — El Marg (Cairo) and Belbeis (Ash Sharqia). Send us a message and we will reply within one business day.